Fries Production Process-Henan Baixin Machinery
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Fries Production Process

Aug 01, 2022

Fries Production Process

French fries are a kind of food made from potatoes, cut into strips and then fried, originated in Belgium. As one of the most common fast food, it is popular all over the world. French fries have a significant market in the food industry, and the demand for french fries is increasing. What is the fries production process, and what machinery is needed to produce fries? Next, I will share with you fries production process.

The processing of frozen french fries

Step 1: Washing and Peeling. Put fresh potatoes in a potato washing and peeling machine.
Step 2: Cutting. Put it into potato cutting machine and cut potatoes into fries, the size can be adjusted from 7*7 to 12*12mm according to your needs.
Step 3: Blanching. Put the potato chips in the blanching . Through 60-95 degree hot water blanching to inhibit the activity of the enzyme and maintains the original vivid color of the fries.
Step 4: Dewatering. Put into a vibrating dewatering machine to remove excess water. This wewatering machine can adjust the dewatering time according to your needs.
Step 5: Continuous Frying. The continuous fryer allows the strips to be quickly fried in 180° oil for about 40 seconds to avoid sticking and extend shelf life.
Step 6: Deoiling. Use a deoiling machine to remove oil from the surface of the fries. Through high frequency vibrating to achieve deoiling purpose.
Step 7: Freezing. Using the freezering machine, through mechanical vibration and wind pressure, the fluidized quick freezer floats the product on the stainless steel mesh belt, freezes the product and prevents sticking to achieve IQF.
Step 8: Packaging and Storage. Put the fries in the automatic weighing packing machine for packaging and storage. This machine can automatically fill nitrogen, automatically weigh, automatically seal, and automatically pack.

The machine used above is the semi-automatic fries production line developed by our company. This set of production lines is a new type of french fries production line developed and developed by our company. This production line is made of high quality 304 Stainless Steel. PLC electrical control, safe and efficient. The production line adopts advanced technology, the output is high, and the ex-factory price is directly sold. This is the best choice for businesses and the most ideal device. Next, I will introduce the details of this french fries line to you.

The details of semi-automatic french fries production line:

Components of semi-automatic french fries production line

A semi-automatic french fries machine contains: potato washing and peeling machine, potato cutting machine, blanching machine, dewater machine, frying machine, deoil machine, quick freezer and packing machine.

Semi-automatic french fries production line technical parameters

300-500kg French Fries Production Line
No. Machine Name Powder Size Price(Dollar)
1 Potato Washing and Peeling Machine 4.37kw 3400*900*1400mm 6900
2 Potato Cutting Machine 1.5kw 750*500*1100 1230
3 Blanching Machine 40kw 1200*700*950 3300
4 Dewater Machine 2.2kw 1600*1350*1500 3000
5 Frying Machine 60KW 1900*1600*1700 4800
6 Deoil Machine 2.2kw 1600*1350*1500 3000
7 Quick Freezer 25kw 7100*3300*3000 38500
8 Packing Machine 4kw 1700*900*1450 4100
Support customization according to customer requirements. 64830

Automatic french fries production machine

The above is a semi-automatic small french fries production line. If you want to make frozen French fries in large quantities, our company also produces a large-volume fully automatic french fries production line. Click the picture to know the details of the automatic large-scale production line of French fries. This french fries production line can be fully automated, and continuous frying can control the frying speed and temperature, which can increase the production of french fries while also managing the cost of labor.

Components of auto french fries production machine

A fully automatic frozen french fries machine contains: elevating, potato washing and peeling machine, picking machine, potato cutting machine, water tank elevator,fries sorting machine, bubble washing machine, blanching machine, vibration dewatering machine,air drying machine, elevating conveyor, continuous frying machine, vibration deoiling machine, pre-cooling machine, freezing machine and automatic weighing packing machine.
No. Machine Name Function Advantage
1 Elevating For elevating and conveying potatoes into the next washing peeling machine 1.The size can be customized
2.Conveying speed adjustable.
2 Potato Washing and Peeling Machine Thoroughly washing and peeling the potatoes 1.  Washing and peeling capacity can be customized.
2. The length of brush can be customized.
3.We use high quality brusher,even old potatoes that are hard to peel can be peeled well.
4.Spraying system to clean the potatoes.
5.Spiral design to make sure automatic discharging.
6. The discharge speed can be adjusted.
7. The whole machine is made of 304 stainless steel.
3 Picking Line For manually disposing the uncleaned places and selecting the defective potatoes 1.Picking table size can be customized
2.Conveying speed adjustable.
4 Potato Cutting Machine Cutting the potatoes into fries,  sizes adjustable from 7*7 to 12*12mm 1.  The strips' size such as 7*7mm, 8*8mm, 10*10mm and custom made can be changed by adjusting the blade.
2.Cutting surface is smooth without damage.
3.The whole machine is made of 304 stainless steel, High speed stainless steel blades.
5 Water Tank Elevator water as buffer to prevent fries breakage, and simply removing starch, meanwhile elevating fries into next step 1.Conveying speed adjustable.
2.The whole machine is made of 304 stainless steel.
6 Fries Sorting Machine Automatically picking up the small pieces fries 1.Remove the unqualified fries.
2.The screening speed is fast and the quality of French fries is high.
7 Bubble Washing Machine Through high pressure waterflow and water bubbles to impact and scrub the fries to wash off the starch 1.Remove the starch from the potato chips.
2.Strong water flow, bubble impact.
3.High pressure spraying system.
4.Filter system and water recycling system.
8 Blanching Machine Through 60-95 degree hot water blanching to inhibit the activity of the enzyme and maintains the original vivid color of the fries 1.You can use gas, electricity or diesel as power for this machine depending on your needs.
2.It can effectively protect original vivid color of the potato strips/potato chip.
3.You can add additives during blanching process.
9 Vibration Dewatering Machine Through vibration to remove the surface water and also to transport the fries uniformly to the next machine The de-water time is adjustable.
10 Air Drying Machine Through high pressure wind blowing for pre-cooling and removing the excess water in short time, effectively prevent the fried oil jumped phenomenon 1.The multi-layer mesh belt conveyor belt and special fan outlet completely remove the moisture on the surface of the french fries.
2.Fan can be adjusted up and down.
11 Elevating Conveyor For elevating and conveying the fries into next fryer machine 1.The size can be customized
2.Conveying speed adjustable.
12 Continuous Frying Machine For quick frying the fries around 40 seconds in 180°oil to avoid the adhesion and extend the shelf life 1.Automatic lifting system, easy to clean.
2.Double mesh belt transmission to avoid the chips floating.
3.Oil filter and recycling system to automatically and continuously filter the oil residue to extend the service life.
4.Electric or gas heating.
13 Vibration Deoiling Machine Through high frequency vibrating to achieve deoiling purpose, and also to convey the fries uniformly to next machine The de-oil time is adjustable.
14 Pre-cooling Machine Through high pressure wind blowing for pre-cooling and deoiling the fries 1.The multi-layer mesh belt conveyor belt and special fan outlet completely remove the oil on the surface of the french fries.
2.Fan can be adjusted up and down.
15 Freezing Machine Through mechanical vibration and wind pressure, the fluidized quick freezer floats products on stainless steel mesh belt, frozen products and prevent adhesion, achieve IQF Customized according to customer needs
16 Automatic Weighing Packing Machine For packing the finished frozen french fries It can fill Nitrogen automatically, automatic weighing, automatic sealing and automatic packing.

Automatic french fries production machine technical parameters

Frozen French Fries Production Line

No.

Machine Name

Powder

Size

Price(Dollar)

1

Elevating

0.55kw

2400*700*1600mm

1850

2

Potato Washing and Peeling Machine

4.37kw

3400*900*1400mm

6900

3

Picking Line

0.75kw

3500*700*900mm

2150

4

Potato Cutting Machine

1.1kw

950*800*950mm

1230

5

Water Tank Elevator

0.75kw

2200*800*1600mm

2800

6

Fries Sorting Machine

2.2kw

2000*1100*1400mm

3000

7

Bubble Washing Machine

6.6kw

3500x1200x1300mm

5380

8

Blanching Machine

120KW

4500x1200x1300mm

7000

9

Vibration Dewatering Machine

0.5kw

1800*1000*1300mm

2770

10

Air Drying Machine

7.1kw

3500x1000x1600mm

4600

11

Elevating Conveyor

0.55kw

2000x800x1300mm 

1380

12

Continuous Frying Machine

120kw

4000x1100x2200mm 

10500

13

Vibration Deoiling Machine

0.5kw

1800*1000*1300mm

2770

14

Pre-cooling Machine

7.1kw

3500x1000x1600mm

4600

15

Freezing Machine

25kw

7100*3300*3000

38500

16

Automatic Weighing Packing Machine

6kw

3500*2700*3600

21500

Support customization according to customer requirements.

116930

Fries production line advantages

1.Processing flow can be customized: Different machines for making potato chips or frozen french fries.Different machines for semi automatic or fully automatic processing.
2. Process capacity: Output capacity available from 30kg/h, 50kg/h, to 100kg/h, 300kg/h, to 1000kg/h, 2000kg/h
3. Material: All equipment are made of food grade SUS304 stainless steel.
4. Heating method: Electric, gas, or diesel heating source for blanching and frying machine.
5. The size of french fries and the thickness of potato chips are adjustable
6. For french fries line, we have special equipment to remove the unqualified fries.

If you are interested in the above french fries production line or have questions about the french fries process, please feel free to consult us!

French fries production line video

  
  








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