How to Create Banana Chips
How to Create Banana Chips
Banana chips have always been one of the most popular snacks. With the continuous growth of demand, traditional production methods can no longer meet the market demand. Therefore, current banana chips manufacturers using fully automatic banana chips production lines capable of mass production. Below, Baixin Machinery will introduce to you how banana chips manufacturers produce banana chips.
Before introducing in detail, we need to know that there are two kinds of banana chips production lines commonly used by banana chips manufacturers. One is a fully automatic banana chips production line that is more suitable for large-scale manufacturers, and the other is a semi-automatic banana chips production line that is more suitable for small-scale enterprises. Both have their own advantages. Next, let's take a look at these two production lines how to create banana chips.
1.Fully Automatic Banana Chips Production Line
First of all, let's take a look at the production capacity of the fully automatic banana chips production line. Its maximum output per hour can reach 2000kg, with large output, manpower saving and high efficiency. Generally, it is more suitable for large banana chips manufacturers and enterprises with a certain production scale.
Before introducing the specific machine composition of the banana chips production line, let's first understand the production process of banana chips, which mainly includes the following steps: banana slices, sugar soaking, frying, deoiling, seasoning, weighing and packaging.
Next are the machines used in each step of the automatic banana chips production line, which are banana slicing machine, sugar soaking machine, air drying machine, continuous frying machine, vibration deoiling machine, pre-cooling machine, seasoning machine, automatic weighing and packaging machine, hoists can be added between these machines when needed.
| No. | Machine Name | Function | Advantage |
| 1 | Banana Slicing Machine | Cutting the banana into slices, sizes adjustable from 1-5mm. | 1.Banana chips thickness 1-5mm can be adjustable. 2.Cutting surface is smooth without damage. |
| 2 | Elevating Conveyor | For elevating and conveying the banana slices into next sugar soaking machine. | 1.The size can be customized. 2.Conveying speed adjustable. |
| 3 | Sugar Soaking Machine | Dipping in sugar or adding other additives to change the flavor of crispy banana chips. | 1.You can use gas, electricity or diesel as power for this machine depending on your needs. 2.It can effectively protect original vivid color of the crispy banana chips. 3.You can add additives according to your need. |
| 4 | Air Drying Machine | Through high pressure wind blowing for pre-cooling and removing the excess water in short time, effectively prevent the fried oil jumped phenomenon. | 1.The multi-layer mesh belt conveyor belt and special fan outlet completely remove the moisture on the surface of the banana slices. 2.Fan can be adjusted up and down. |
| 5 | Continuous Frying Machine | For quick frying the banana slices around few minutes in 180°oil. | 1.Automatic lifting system, easy to clean. 2.Double mesh belt transmission to avoid the chips floating. 3.Oil filter and recycling system to automatically and continuously filter the oil residue to extend the service life. 4.Electric or gas heating. |
| 6 | Vibration Deoiling Machine | Through high frequency vibrating to achieve deoiling purpose, and also to convey the banana slices uniformly to next machine. | The de-oil time is adjustable. |
| 7 | Pre-cooling Machine | Through high pressure wind blowing for pre-cooling and deoiling the banana slices. | 1.The multi-layer mesh belt conveyor belt and special fan outlet completely remove the oil on the surface of the banana slices. 2.Fan can be adjusted up and down. |
| 8 | Elevating Conveyor | For moving crispy banana chips to seasoning machine. | 1.The size can be customized. 2.Conveying speed adjustable. |
| 9 | Seasoning Machine | Spread the seasoning evenly over each banana chips. | 1.With spice tank, the flow of spice adjustable. 2.You can add additives any you want even liquid such as oil, water etc. 3.Seasoning time can be controlled. |
| 10 | Automatic Weighing Packing Machine | For packing the finished crispy banana chips. | It can fill nitrogen automatically, automatic weighing, automatic sealing and automatic packing. |
Fully Automatic Banana Chips Machine Parameter and Banana Chips Machine Price:
| Fully Automatic Banana Chips Machine Price List |
||||
| No. | Machine Name | Powder | Size | Price(Dollar) |
| 1 | Banana Slicing Machine | 1.5kw | 1100*800*1500mm | 5800 |
| 2 | Elevating Conveyor | 0.55kw | 2000*800*1300mm | 1380 |
| 3 | Sugar Soaking Machine | 120kw | 4500*1200*1300mm | 7000 |
| 4 | Air Drying Machine | 7.1kw | 4000*1000*1500mm | 4600 |
| 5 | Continuous Frying Machine | 120kw | 4000*1100*2200mm | 10500 |
| 6 | Vibration Deoiling Machine | 0.5kw | 1800*1000*1300mm | 2770 |
| 7 | Pre-cooling Machine | 7.1kw | 4000*1000*1500mm | 4600 |
| 8 | Elevating Conveyor | 0.55kw | 2000*800*1300mm | 1380 |
| 9 | Seasoning Machine | 1.5kw | 3000*1000*1600mm | 5800 |
| 10 | Weighing Packaging Machine | 6kw | 3500*2700*3600mm | 21500 |
| Support customization according to customer requirements. | 65330 | |||
2.Semi-automatic Banana Chips Production Line
This is the semi-automatic banana chips line. Its making capacity is 30kg/h~300kg/h, the scale is not large, but the cost is low and the making method is flexible, suitable for small-scale enterprises or those who have just entered the banana chips industry.
Its manufacturing process is roughly the same as that of the fully automatic production line. However, the machines used in each step are different. The main difference is the fryer. The specific machine composition information is as follows:
Semi-automatic Banana Chips Machine Parameter and Banana Chips Machine Price:
| Semi-automatic Banana Chips Machine Price List |
||||
| No. | Machine Name | Powder | Size | Price(Dollar) |
| 1 | Banana Slicing Machine | 1.5kw | 750*500*1100mm | 1230 |
| 2 | Frying Machine | 60kw | 1900*1600*1700mm | 4800 |
| 3 | Deoil Machine | 2.2kw | 1600*1350*1500mm | 3000 |
| 4 | Seasoning Machine | 1.5kw | 3000*1000*1600mm | 5800 |
| 5 | Packaging Machine | 3kw | 2700*1000*3000mm | 12000 |
| Support customization according to customer requirements. | 26830 | |||
Advantages of Baixin Banana Chips Production Line:
1.Processing flow can be customized: Different machines for semi automatic or fully automatic processing.2. Process capacity: Output capacity available from 30kg/h, 50kg/h, to 100kg/h, 300kg/h, to 1000kg/h, 2000kg/h.
3. Material: All equipment are made of food grade SUS304 stainless steel.
4. Heating method: Electric, gas, or diesel heating source for blanching and frying machine.
5. The size of crispy banana chips are adjustable.
That's it for a simple explanation of how banana chips manufacturers create banana chips, if you plan to buy a banana chips production line and want to know more about the banana chips production line, please feel free to contact us, we are glad to answer your questions.
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